SAFETY SUTRASBY KALLYAN KANTI PATEL

Fire & hot work · Printable resource

Hot work pre-start checklist

Pre-start prompts for welding, cutting and grinding: combustibles, openings, gas testing, fire watch and after-work monitoring.

Format
PDF (A4) · printable web page
For
Permit issuers, hot work operatives and fire watch
Version
v1.0 · reviewed 30 October 2026
SAFETY SUTRAS · FIELD RESOURCEv1.0

Hot work pre-start checklist

Use with your hot work permit. The checks reflect general principles, including those in OSHA 29 CFR 1910.252(a).

Task / location
Date / time
Permit number
Fire watch

Before starting

  • Could the work be done another way, or moved to a designated hot work area?
  • Movable combustibles are removed to a safe place
  • Fixed combustibles that cannot be moved are protected with guards or covers
  • Openings in walls and floors and the far side of partitions have been checked
  • Gas testing has been done where flammable atmospheres may be present
  • Suitable extinguishing equipment is at the work location

During and after

  • A fire watch is in place and knows how to raise the alarm
  • Fire watch continues after work ends (OSHA 1910.252 requires at least 30 minutes where a fire watch applies)
  • The area is checked, including hidden spaces, before the permit is closed

Additional precautions

Confirmation

Permit issued by
Area checked and signed off by

General discussion aid, not a risk assessment, permit or procedure. Adapt to your site’s hazards, legal requirements and competent advice.

SAFETYSUTRAS.COM · FREE RESOURCE · ADAPT BEFORE USEv1.0 · reviewed 30 October 2026